Precision Servo CNC Longitudinal Beam Flat Plate Punching Production Line
Product Introduction:
The Automobile Longitudinal Beam Flat Plate CNC Punching Production Line is an advanced manufacturing solution specifically developed for punching flat longitudinal beams used in automotive chassis structures. Drawing upon both domestic and international technologies from comparable equipment, the system is engineered to satisfy the processing requirements of various vehicle frame designs worldwide. By integrating the advantages of multiple industry-proven technologies, this production line provides a highly adaptable solution for manufacturing different types of frame longitudinal beams while ensuring exceptional operational reliability, productivity, and processing efficiency.
Structural composition:
The equipment primarily consists of an automatic loading and unloading system, a servo-controlled centering device for variable-section plate compensation, a feeding mechanism, a punching unit, an automatic scrap discharge system, as well as hydraulic, electrical, and pneumatic subsystems.
Main technical parameters:
| Main parameters of processing longitudinal beams |
| 1. Processing material data: |
| Plate thickness mm |
4--9 |
| Material tensile strength (Mpa) |
Max.750 |
| Workpiece length (mm) |
4000-12000 |
| Piece width (mm) |
250-600 |
| Workpiece camber (mm) |
≤7/12M |
| Workpiece roughness X(mm) |
≤8/1M≤20/12M |
| Workpiece roughness Y(mm) |
≤5mm |
| 2. Equipment performance parameters and main technical indicators table |
| Nominal force |
120 tons |
| Machine stroke X |
12000mm |
| Machine stroke Y |
600mm |
| Feeding speed X |
50m/min |
| Feeding speed Y |
30m/min |
| Hole pitch accuracy X |
±0.25mm/200mm |
| ±0.35mm/400mm |
| ±0.50mm/12000mm |
| Hole pitch accuracy Y (mm) |
±0.3 |
| Diagonal accuracy of rectangular grouped holes |
±0.4 mm/300 mm |
| Modules |
25 |
| Max. machining aperture (mm) |
Φ60 (within the nominal force range of the machine tool) |
| Number of molds |
1 set |
| The main technical parameters of the production line |
| 1. Longitudinal beam clamping method |
hydraulic clamp |
| 2. Main transmission mode |
hydraulic transmission |
| 3. CNC system |
828D CNC system |
| 4. Number of control axes |
3 axes |
| 5. Thin operation panel with true color LCD ultra-thin display, Chinese and English switching display |
| 6. Manual or automatic loading and unloading |
(optional) |
| 7. Load capacity of trolley |
20 tons |
| 8. Machine power |
60KW |
| 9. Equipment footprint |
length x width x height = 32m X 7.5m X 4m
|
Product features:
1. The equipment integrates the advanced 828D CNC control system with a high-performance servo-driven feeding mechanism, achieving rapid production performance while maintaining outstanding machining accuracy, excellent repeatability, and stable processing quality throughout the entire manufacturing process.
2. A servo-controlled automatic centering system is integrated into the material support roller assembly, allowing efficient machining of longitudinal beams with various cross-sectional configurations. The system automatically compensates for height differences ranging from 0 to 200 mm, ensuring accurate workpiece positioning, reliable alignment, and smooth material feeding performance.
3. The punching system is designed to accommodate up to 25 punching dies with different diameters, offering flexible tooling configurations, convenient die replacement, and strong adaptability to meet various production specifications and manufacturing requirements.
4. The complete production workflow, including material loading, punching operations, and finished component unloading, is fully automated. This advanced automation minimizes operator involvement, reduces labor requirements, and significantly improves production efficiency, process consistency, and manufacturing reliability.
5. Punching scrap is automatically transported and collected through an integrated waste discharge system, helping maintain a clean working environment, preventing material accumulation, and ensuring stable, continuous, and uninterrupted production operations.
6. The intelligent programming system supports direct import of AutoCAD drawings and DXF files generated by widely used CAD platforms. Together with an intuitive Human–Machine Interface (HMI), the system automatically interprets design information and generates machining programs, simplifying programming operations, shortening preparation time, and reducing potential programming errors.
The product showcase presents a representative range of finished longitudinal beam components processed by this automated production system, covering various specifications widely utilized in mining vehicles, heavy-duty trucks, commercial transportation equipment, and specialized industrial vehicles. These demonstration workpieces clearly demonstrate excellent hole positioning accuracy, high-quality punching results, and consistent dimensional performance, providing customers, engineers, and quality control personnel with a direct reference for evaluating the machine’s machining capability, processing stability, and overall manufacturing quality.
This specialized CNC punching production system is specifically developed for high-precision processing of flat longitudinal beam components used in automotive manufacturing applications. It is extensively utilized for producing chassis longitudinal beams for heavy trucks, commercial vehicles, mining machinery, construction equipment, and other special-purpose transportation vehicles. By delivering accurate hole patterns, superior dimensional consistency, and reliable processing performance, the machine effectively meets the strict structural and assembly requirements of critical vehicle frame components, providing manufacturers with an efficient, dependable, and high-precision manufacturing solution.
Product Tags:
|
|
Precision Servo CNC Longitudinal Beam Flat Plate Punching Production Line Images
|
