46m/Min Rotation Speed CO2 Numerical Control Tower Base Welding Robot With Water Cooling
Product Introduction:
We provides users with a simplicityand eliciency solution for automated weldingofpowertransmission towerlegs.By fully integrating robot control technology, 3D vision systems, edge computing, and advanced welding p rocesses, we offer a one stop solution to overcome the challenges of traditional robotic welding-such as lengthy teac hing programming time, high learning costs and inefficiencies caused by human-robot transitions thatincrease labor expenses. Our customized welding solution for power transmission tower legs ensures high efficiency in handling small-batch, multi- variety welding tasks!
Main Parameters:
| Equipment Model |
TJH1200B |
| Equipment Application |
For main weld seams of tower legs, single weld seam welding |
| Processing Range (mm) |
300*300*300-1200*1200*1200 |
| Equipment Components |
5-axis gantry robot with dual positioners |
| Programming Method |
Five-axis, drag-and-drop programming, single-line welding |
| Welding Accuracy (mm) |
±0.5 |
| Number of Worktables |
2pcs |
| Worktable Load Capacity (KG) |
1000 |
| Rotation Speed |
46m/min |
| Welding Machine Model |
NBC-500R |
| Welding Wire Diameter (mm) |
1.2,1.6 |
| Welding Torch Cooling Method |
Water cooling |
| Overall Machine Dimensions (mm) |
4500*3500*3000 |
Solution Features:
Quick deployment-Plug-and-play operation
Rapid switching program-Teaching-free programming for different workpieces
Fast training-Intuitive and easy to master
Stable and improved welding quality-Quantifiable weld quality metrics
Enhanced productivity
Reduced laborintensity- Capable of operating in hazardous environments
3-minute intelligent solution
Parametric input plugin
Support parametric programming. By inputting specified size parameters and welding process parameters, the program can be automatically generated.
Full-process data management
Provides production plan distribution, scanning appointment start, production process statistics, and exception handling, etc.
Robot controller
Welding customized dedicated controller. Rich medium-thick plate welding process packages, current tracking, laser tracking, laser positioning, acquisition
Vision sensor
Field of view range of 300mm, supports dozens of product templates. Can identify weld seam shape, size, gap, and key welding positions.
This automatic welding workstation is tailor-engineered for fabrication welding of power transmission tower foundations and acts as key process equipment securing structural solidity and wholeness of tower base assemblies. Beyond stiffener panel welding tasks, the system is capable of completing full-circumference welding across eleven primary structural weld joints on tower base main frames together with single-run root pass welding to realize consistent and full-depth weld penetration. Furthermore, it delivers efficient, high-quality joining for end cap assemblies and corner joint structures to secure stable and qualified welding performance on all vital connecting sections. Leveraging automated intelligent welding processing, the equipment optimizes assembly alignment precision, stabilizes weld consistency and upgrades integral structural rigidity, rendering it ideally suited for mass standardized manufacturing and prototype trial production of transmission tower foundations, as substantiated by the appended technical demonstration drawings.
Product Tags:
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46m/Min Rotation Speed CO2 Numerical Control Tower Base Welding Robot With Water Cooling Images
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